Engineering service

We have a long history with focus on construction of pharmaceutical manufacturing facilities and plant maintenance. Based on our own experience, we offer a full range of engineering services in the areas of basic planning, design, installation, validation and maintenance from "User's Point of View" with "Quality", "Speed" and "Cost" in mind.

  • One Stop Solution

    We offer proposals from basic planning to validation and maintenance, based on deep knowledge of pharmaceutical manufacturing with heavy emphasis on quality.

  • Validation

    We conduct validation activities in accordance with standards requirement of various regulations (PIC/S,J-GMP, c-GMP and EU-GMP)

  • Trust

    Based on years of experience, we provide comprehensive engineering support services for pharmaceutical related facilities.

Engineering

Engineering Business

Investigation

We consider and conduct investigation as a "total system," diving into the most basic essence of pharmaceutical manufacturing.

Basic Design

Based on our rich knowledge of pharmaceutical manufacturing, we present to you a highly completed proposal with emphasis on quality and productivity.

Design Control

In addition to strict GMP adherence, we conduct design control activities that can win your satisfaction with considerations on productivity, operability and maintainability from user's point of view.

Validation

We provide appropriate validation work with emphasis on quality that meet requirements of various regulations.

Maintenance Business

Maintenance

Based on our unique know how and our experience gained through many years of maintaining pharmaceutical manufacturing plants, we provide support that is directly targeted for stable operation.

Pharmaceutical Related Engineering Business (Design Control / Consulting)

Based on our years of experience as a pharmaceutical manufacturer and our experience in supervising design work, we deliver engineering support to our users with priority on customer satisfaction. Our engineers with full knowledge of pharmaceutical manufacturing will work with you side by side from basic design work, design control and to validation.

Target Work Areas

Investigation, master plan, basic design, detailed design, plant inspection, construction work supervision, construction, test operation / adjustments, validation (VMP, DQ,IQ,OQ and computer validation), calibration and others

Conceptual Plan to Basic Plan

We create master plan and basic design for pharmaceutical related equipment and facilities that meet standard requirements of PIC/S GMP, J-GMP, c-GMP and EU-GMP)

  • Layout (Equipment layout)
  • Productivity (operability)
  • Production Volume (size of equipment capacity)
  • Maintainability (ease of maintenance)
  • Selection of detailed specifications for equipment
  • Countermeasures against foreign matter contamination
  • Safety of workers
  • Containment (of chemical hazards)
Conceptual Plan to Basic Plan

Validation Work for Pharmaceutical Facilities (PIC/S GMP and J-GMP, c-GMP and EU-GMP compliant)

Validation Work Flow

Accurate identification of possible items of concern after facility hand over in each of the stages from design, fabrication, plant acceptance, test operation and to adjustment.

  • VMP

    We draft efficient validation execution plan based on our experience.

  • URS

    We extract facility requirements necessary for pharmaceutical manufacturing facility from user's point of view.

  • DQ

    We verify the facility specifications with quality, operability and safety in mind from design phase to manufacturing phase.

  • IQ

    We also conduct calibration work.

  • OQ

    By accurate extraction of parameters that are critical to quality, we hone in on necessary execution items for each facility.

  • PQ

    We provide engineering support during PQ conducted at client site.

Target Facility for Validation

Manufacturing Facility
  • API Facility
  • Solid Formulation Facility
  • Injectable Formulation Facility
  • Liquid and Ointment Formulation Facility
  • Eye Drop Formulation Facility
  • Packaging Facility
Manufacturing Support Facility
  • HVAC Facility
  • Water facility for Pharmaceutical
  • Utility Facility
  • Warehouse Facility
  • Building Facility
  • Electrical Facility
  • Test Research Facility

Target Facility

  • Construction of plant (pharmaceutical manufacturing Facility) at the time of new product market introduction
  • Improvement work for current facility (new installation, updates and other activities of facility and equipment)
    API Facility, Formulation Facility (Solid Formulation, Injectable Formulation, Liquid Formulation, Ointment, Eye drops etc.), Containment Facility, Packaging Facility, Buildings, HVAC Facility, Pharmaceutical use Water Facility, Utility Facility, Quality Control Facility, Logistics Facility etc.

Contract Examples

  • Construction of new production building
    Comprehensive engineering work including building to production line and manufacturing support system
  • Construction of new production line
    Efficient construction of production area and production line in existing building
  • Modifications to existing line and existing production equipment
    Modification, enhancement and relocation work for improving productivity and meeting GMP compliance
  • Modification, removal and renovation work involving HVAC facility, pharmaceutical use water facility and other utility facilities

Experience in New Building Design and Management (Related to Specialized drug, High pharmacological activity, Aseptic)

  • Shionogi Pharma Settsu Plant Injectable Formulation Packaging Building

    Shionogi Pharma Settsu Plant
    Injectable Formulation Packaging Building

  • High Pharmacological Activity Solid Formulation Packaging Building

    High Pharmacological Activity Solid Formulation Packaging Building

  • Antibiotics (lyophilization, powder filling) Injectable Formulation Packaging Building

    Antibiotics (lyophilization, powder filling)
    Injectable Formulation Packaging Building

  • Injectable Formulation Packaging Building (lyophilization, liquid)

    Injectable Formulation Packaging Building (lyophilization, liquid)

  • Shionogi Pharma Kanegasaki Plant Antibiotics API Building

    Shionogi Pharma Kanegasaki Plant
    Antibiotics API Building

  • Shionogi Pharma Kanegasaki Plant Antibiotics (lyophilization) Injectable Formulation Packaging Building

    Shionogi Pharma Kanegasaki Plant
    Antibiotics (lyophilization) Injectable Formulation Packaging Building

  • Shionogi Pharma Tokushima Plant High Pharmacological Activity / API Building

    Shionogi Pharma Tokushima Plant
    High Pharmacological Activity / API Building

  • Shionogi Pharma Kanegasaki Plant Antibiotics Aseptic API Building

    Shionogi Pharma Kanegasaki Plant
    Antibiotics Aseptic API Building

New Building Design and Management Experience (Other)

  • Shionogi Pharma Kanegasaki Plant Solid Formulation Packaging Building

    Shionogi Pharma Kanegasaki Plant
    Solid Formulation Packaging Building

  • Refrigerated Warehouse Building

    Refrigerated Warehouse Building

  • Packaging Building

    Packaging Building

  • Shionogi Pharma Tokushima Plant Spray Dryer Building

    Shionogi Pharma Tokushima Plant
    Spray Dryer Building

  • Shionogi Pharma Tokushima Plant API Building

    Shionogi Pharma Tokushima Plant
    API Building

  • Packaging Building

    Packaging Building

  • Shionogi Pharma Settsu Plant Solid Formulation Packaging Building

    Shionogi Pharma Settsu Plant
    Solid Formulation Packaging Building

Experience in Facility Installation (API Facility)

  • Containment Isolator

    Containment Isolator

  • Reactor Distilling Equipment

    Reactor Distilling Equipment

  • Conical Dryer Equipment

    Conical Dryer Equipment

  • Horizontal Centrifuge Equipment

    Horizontal Centrifuge Equipment

  • Containment Capable Filtration Dryer Equipment

    Containment Capable Filtration Dryer Equipment

  • Containment Capable Pulverizer Equipment

    Containment Capable Pulverizer Equipment

Experience in Facility Installation (Vial Injectable Formulation Facility)

  • Vial Washing Facility

    Vial Washing Facility

  • Dry Heat Sterilization Facility

    Dry Heat Sterilization Facility

  • Vial Filling Facility

    Vial Filling Facility

  • Accumulation Transport Facility

    Accumulation Transport Facility

  • Lyophilization Facility

    Lyophilization Facility

  • Capping Facility

    Capping Facility

Experience in Facility Installation (Vial Injectable Formulation Facility)

  • Agitating Granulator Facility

    Agitating Granulator Facility

  • Inspection, Subdivision, Packaging Facility

    Inspection, Subdivision, Packaging Facility

  • HVAC Facility

    HVAC Facility

  • Fluidized Bed Granulator Facility

    Fluidized Bed Granulator Facility

  • Injectable Formulation Automated Transport Facility

    Injectable Formulation Automated Transport Facility

  • Injectable Formulation / Liquid Mixing Facility

    Injectable Formulation / Liquid Mixing Facility

Pharmaceutical Related Maintenance

We offer services to help you improve quality, safety and productivity based on our rich experience and high technical competencies garnered through years of our work in maintaining pharmaceutical manufacturing facilities. We can also proactively provide improvement proposals for your existing systems.

Target Work Area

Consolidated maintenance of pharmaceutical plant (periodic inspection and maintenance) (also available for partial work)

We can provide consolidated maintenance work for your entire plant, including manufacturing facilities (API, formulation, packaging etc.) and manufacturing support facilities (HVAC, pharmaceutical use water, utility facilities etc.).

Periodic Re-Validation

We draft periodic re-validation schedule and conduct actual work for pharmaceutical manufacturing facilities and provide you a report.

Calibration

Various control / instrumentation systems, quality control facility, monitoring system etc.

Periodic Maintenance (Support)

Create SOP for periodic maintenance (establish inspection points, inspection cycle, standards)
Proposal around maintenance cost reduction through risk assessment.

Diagnostic Service for GMP Facilities (Pre-audit inspection)

Confirm facility audit and facility related documentation through plant tour.

Contact Us

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