Resource Circulation and Waste Reduction

Waste Volume Trends

 

Actual amount of waste

The amount of waste varies depending on changes in production volume. We have set annual targets for waste volume and strive to achieve our medium-term target [3,000 tons by FY2024, equivalent to 75% of the actual value of 4,001 tons (including 923 tons of waste sold) in FY2018]. Though the amount of waste was 2,868 tons (including 506 tons of waste sold) in FY2019, it increased afterward due to increased production. Efforts are still underway to significantly reduce waste.

 

Reuse/recycling rate

Regarding the waste reuse/recycling rate, we quickly achieved our medium-term target (80% by FY2024) in terms of figures, including recycling by means of heat recovery (use of thermal energy generated by incineration, etc.). However, to improve the reuse/recycling rate by means other than heat recovery, it is necessary to review the materials used and thoroughly sort them (with increased personnel costs). This is an issue that we must address in the future.

 

Trends of company-wide waste volume (unit: tons) <excluding waste sold>

Trends of waste volume at each site (unit: tons) <excluding waste sold>

Site name / FY

2019

2020

2021

2022

Settsu Plant

300

282

316

458

Kanegasaki Plant

1,372

1,883 2,545 3,777

Tokushima Plant

690

1,353

1,464

801

Itami Plant

116

85

Plastic waste reuse/recycling rate

The plastic waste reuse/recycling rate has been steadily increasing since FY2019, and in FY2021, all sites have achieved their medium-term targets (aiming for 30% by FY2024) ahead of schedule. However, due to circumstances at the waste disposal contractor, the figure temporarily decreased in FY2022. We will continue our “Reduce, Recycle, Reuse, and Renewable” initiative and strive to improve our reuse/recycling rate.

Trends of plastic waste reuse/recycling rate at each site (unit: %)

Site name / FY

2019

20120

2021

2022

Settsu Plant

10.0

10.9

32.4

21.3

Kanegasaki Plant

26.7

47.1

38.6

23.6

Tokushima Plant

100.0

95.9

96.9

93.2

Itami Plant

(0.0)

26.6

 Plastic Waste Reduction

 

The Act on Promotion of Resource Circulation for Plastics was enacted in April 2022 with the aim of controlling plastic waste, using resources effectively, and resolving the issues of global warming, marine plastic waste, and other issues. The SHIONOGI Group accelerates the resource recycling of plastics, which are indispensable materials in modern society, to promote the transition to a reuse- and recycling-oriented society.

In addition to modifying container and packaging materials, reducing the volume of containers and packaging (“reduce”), and adopting high-quality recycled plastics (“reuse/recycling”), we promote a switch to biomass plastics with less environmental impact while considering product quality and stable supply. We also work to recycle the waste materials that have been generated in the manufacturing process and to circulate resources without creating waste.

3R (Reduce, Reuse and Recycle) + Renewable initiative concerning containers and packaging materials

Measures

Item

Product concerned

Progress

Reduce

Elimination of plastic cushioning materials for the outside of bottles

Bottle products (3 tablets)

Completed

Miniaturization of PTP size

PTP products (under consideration)

Scheduled to start in 2024

Volume reduction of individual packaging boxes band film

PTP products (under consideration)

Scheduled to start in 2023

Recycle

Inscription of plastic container/packaging material identification marks

All products Completed
Recycling of plastic waste PTP products (under consideration) Under consideration

Reuse

Recycle

Horizontal resource recycling of label backing sheet in “Resource Recycling Project”

Ampoule products (9 injections)
Vial products, Packaging Cases (under consideration)

Started in March FY2023

Pillow film using mechanically recycled PET

PTP product(one tablet product)

Completed one product
Considering its adoption for other products
Labels using recycled PET raw materials Ampoule products (9 injections) Completed 9 products
Considering its adoption for other products

Renewable

Biomass bottles (plant-derived polyethylene bottles)

Bottle products (One capsule product, 3 tablet products, 5 ointment products Completed 9 products
Considering its adoption for other products

Biomass PTP sheet

PTP products (under consideration)

Scheduled to start in 2024

Adoption of ink made from biomass materials Labels and individual packaging boxes of all products Completed 9 labels and 18 individual packaging boxes
Material change of PTP sheet bundle band film PTP products (under consideration) Scheduled to start in 2023

PTP (press through pack / blister sheets): A method of packaging drugs in which tablets and capsules are sandwiched between plastic and aluminum sheets

PET: Polyethylene terephthalate

 Resource Recycling Project

 

Since April 2022, Shionogi Pharma has participated in the “Resource Recycling Project”, which aims to realize horizontal resource recycling of label backing sheet. Through the collection and recycling of label backing sheet discarded in the manufacturing process, we promote the transition to a circular economy and contribute to the realization of a more sustainable society.

 Other Initiatives

 

In addition to reducing plastic waste and recycling resources, we also work to minimize the amount of paper used as an initiative to protect forest resources, reduce waste, and build a recycling-oriented society.

Measures

Item

Products concerned

Progress

Reduce Elimination of individual packaging boxes Bottle products (3 ointment products)

Completed 3 products

Considering its adoption for other products

Minimize individual packaging boxes

PTP products (under consideration)

Under consideration

Change to thinner individual packaging boxes

Under consideration

Under consideration

Elimination of package inserts All products Completed